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OVERVIEW
The UM-300 is a New Technology Advanced Ultrasonic Quilting Machine that eliminates the need for thread and needles in Mattress Border production. Using high-frequency vibration technology, it bonds fabrics directly, operating 5-10 times faster than traditional quilting methods while creating precise, embossed patterns. This technology increases production efficiency while reducing waste and safety concerns.
Thread-Free Operation: Eliminates needles and thread for faster mattress quilting
High-precision Sensors and Control Systems: High-precision sensors ensure consistent pattern quality
Production Efficiency: Processes 0-20m/min depending on materials
Environmental Benefits: No harmful substances generated during production
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PRODUCT FEATURES
Precision Pattern
High-precision sensors and sophisticated control systems ensure exceptional pattern consistency and accuracy, eliminating the variations and errors inherent in manual operations.
Customizable Production Parameters
Adaptable working width configurations accommodate specific manufacturing requirements, with easy-change roller dies enabling rapid implementation of diverse pattern designs according to client specifications.
Meets Industrial Needs
Premium component construction with rigorously tested materials ensures exceptional durability and operational stability, supporting continuous high-volume production with minimal maintenance requirements.
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FAQ
Q: What makes ultrasonic quilting different from traditional quilting?
A: Ultrasonic quilting directly uses ultrasonic high-frequency vibration to bond fabrics without needles and threads. It creates a more cemented, clearly embossed surface with a three-dimensional relief effect that looks more high-class and beautiful.
Q: What is the production speed of the UM-300?
A: The UM-300 operates at 0-20 m/min, depending on the material being quilted.
Q: What is the working width of the UM-300?
A: The standard working width is 350mm, but this can be customized according to specific requirements.
Q: Can the pattern of the corrosion roller be customized?
A: Yes, GENMAX provides customization for more patterns according to the client's request. (The machine typically comes with one randomly selected standard pattern corrosion roller.)
Q: Can non-woven fabrics be used as the bottom fabric for quilting?
A: Yes, but it is recommended to use high-weight non-woven fabrics (>30g) for the bottom layer.
Q: Can cotton fabrics be used for quilting?
A: Yes, but the cotton content cannot exceed 30%, as natural fibers (cotton, wool) are generally not suitable for ultrasonic quilting due to their non-thermoplastic properties.
Q: Can sponges be used as quilting materials?
A: Yes, but the sponge must be sandwiched in the middle between other materials.
Q: Do the quilted fabrics need to be locked separately?
A: No, both sides of the fabric are ultrasonically locked during the quilting process.
Q: Does the UM-300 have automatic cutting capabilities?
A: Yes, the machine has automatic cutting and locking features, and can cut materials to a certain length as required.
Q: Is the UM-300 easy to operate?
A: Yes, the machine features user-friendly operation that consistently crafts clear and beautiful patterns while keeping fabrics pristine and unaltered.
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ROLLER PATTERN
(Customizable Embossing Patterns Contact Us)
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SPECIFICATIONS
| Production Efficiency | 0-20m/min |
| Max Sewing Thickness | 300gsm |
| Quilting Width | 350mm standard (customization options available) |
| Fabric Requirements | Non-woven/polyster fabric/knitted fabric/polyster fiber/sponge,etc. |
| Voltage | 220V I phase | Machine Weight | 380kg |
| Frequency | 18Khz | Power | 4Kw |
| Machine Size | 2540*(700+600)*1500mm |
