Electric blanket manufacturer provides operational feedback on needle-free bonding technology
A Korean home textile manufacturer specializing in electric blankets has provided positive feedback on their UM4 Ultrasonic Quilting Embossing Machine, highlighting performance benefits in specialized material processing applications.
Customer Feedback Summary
The manufacturer, processing electric blanket production, described the UM4 performance as "very good" following installation and commissioning.
The company reported increased efficiency compared to previous production methods, the ultrasonic quilting system has been integrated into their electric blanket manufacturing workflow.
The UM4 system processes multiple material types in the customer's operation:
Multi-layer composite material bonding
Custom pattern creation through specialized rollers
Needle-free bonding technology eliminates perforation
20m/min production rate (3-5 times faster than conventional quilting)
Multi-layer feeding system for continuous operation
Equipment Performance
The UM4's ultrasonic bonding technology addresses specific challenges in electric blanket manufacturing:
High-speed production suitable for seasonal demand
Flexible pattern options through customizable rollers
PLC automatic control systems
High-power cooling for continuous operation
Built-in slitting system
Installation Results
The installation and commissioning process demonstrated successful integration of ultrasonic technology into existing production workflows. The customer's positive assessment indicates effective technology transfer and operational implementation.
The system's versatility allows production of various quilted textile products beyond electric blankets, including bedspreads, garments, pillowcases, and home textile applications.
Industry Applications
Beyond electric blankets, the UM4 serves multiple textile manufacturing sectors:
Bedding and home textile production
Automotive interior quilting applications
Apparel and garment manufacturing
Technical textile and composite processing
Decorative and upholstery applications
GENMAX provides comprehensive textile manufacturing solutions with 15 years of industry experience and over 5,000 successful installations globally.