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OVERVIEW
The UCJ delivers exceptional fabric processing capabilities with advanced ultrasonic technology for cutting and bonding in a single operation. This sophisticated system combines precision engineering with intelligent control for manufacturers of mattresses, home textiles, and related products.
Digital Ultrasonic Generator: Superior precision, stability and intelligence compared to analog systems
Simultaneous Cutting and Bonding: Creates sealed edges with clear embossing patterns
High Working Speed: 1-3 meters per minute output depending on material thickness
PLC Control System: High-precision automation with touch screen interface
Superior Edge Quality: 100% burr-free cutting with ≤5mm edge-cutting error
Edge Protection: No damage to fabric edges during cutting
Material Compatibility: Processes synthetic fabrics with >50% polyester content
Servo Control: Accurate speed and position transmission
Advanced Cooling System: High-power radiator for extended operation
Non-Contact Sensing: Sophisticated material feeding mechanism
Linkage Compensation Technology: Synchronized welding and cutting operations
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PRODUCT FEATURES
Processes 1-3 meters per minute depending on material thickness, with high-power radiator ensuring continuous operation for extended production runs.
Seals edges while cutting with less than 5mm error, preventing fraying without creating smoke, burrs, or damage to fabric edges.
User-friendly touchscreen with PLC precision control makes operation simple while delivering consistent results through servo motor accuracy.
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VIDEO
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FAQ
Q: What materials can be processed with this machine?
A: The machine is designed for ultrasonic quilting of polyester chemical fiber products with more than 50% polyester content. The higher the polyester content, the stronger the ultrasonic suture will be.
Q: What is the production output of the UCJ machine?
A: The output ranges from 1 meter to 3 meters per minute, depending on the thickness of the material being processed.
Q: What type of drive system does the UCJ machine employ?
A: The machine adopts a servo + stepper combination drive scheme, selecting the optimal solution for different mechanical actions to ensure precision.
Q: How does the machine prevent overheating during extended operation?
A: The machine features a high-power radiator that ensures it can work for extended periods without overheating.
Q: What type of ultrasonic generator does the machine use?
A: The machine uses a digital ultrasonic generator, which provides higher precision, stability, and intelligence compared to analog types. It can automatically, quickly, accurately, and continuously perform ultrasonic driving work.
Q: How does the machine's feeding mechanism work?
A: The machine's feeding mechanism uses a non-contact sensor for precise material handling.
Q: Can the pattern rollers be customized?
A: Yes, the pattern rollers can be customized with different patterns according to customer requirements.
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SPECIFICATIONS
| HUCJ | VUCJ | ||
| Effective Width | 2400mm/2800mm | Effective Width | 2400mm/2800mm |
| Cutting Thickness | 400gsm | Cutting Thickness | 400gsm |
| Capacity | 30 s/strip | Cutting Speed | 3000mm/min(depends on materials) |
| Power | 2KW | Power | 2.5KW |
| Voltage | 380V,3PHASE | Voltage | 220V,3PHASE |
| Machine Size(L*W*H) | 3000mm*3400mm*1700mm | achine Size(L*W*H) | 900mm*3400mm*1700mm |
| Machine Weight | 900kg | Machine Weight | 700kg |
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PACKAGING