Professional Ultrasonic Quilting Equipment - Advanced Technology for Textile and Bedding Manufacturing
Our industrial ultrasonic quilting machine represents the pinnacle of modern textile bonding technology. Unlike conventional quilting that relies on thread and needles, our system employs precision-controlled ultrasonic energy to create molecular bonds between synthetic fabric layers, resulting in clean, durable connections without consumable materials.
The machine features a robust frame construction supporting precision-engineered ultrasonic horns and anvils. The intelligent feed system maintains perfect tension across materials ranging from lightweight nonwovens to heavier composite textiles. Digital pattern programming allows for endless design possibilities with memory storage for up to 1000 unique patterns.
Performance specifications include operating speeds up to 20 meters per minute with ultrasonic frequencies 18 kHz for optimal bonding across different material compositions. The machine accommodates roll widths from 1.5 to 3.5 meters, making it suitable for industrial-scale production.
Thread-free quilting: Uses ultrasonic technology to bond fabrics without traditional sewing threads
Multi-material processing: Effectively works with nonwoven fabrics, polyester, and various synthetic materials
Pattern versatility: Humanity control design with easy operation and pattern programming
Production efficiency: Significantly faster than traditional quilting methods, increasing output
Cost reduction: Eliminates thread costs and reduces maintenance requirements
Produces high-quality quilting products quickly and cost-effectively, increasing productivity by up to 40% compared to traditional methods.
Eliminates thread costs, reduces labor requirements, and minimizes material waste through precise ultrasonic bonding.
Creates consistent, durable bonds that resist washing and wear, enhancing product longevity and customer satisfaction.
Intuitive control systems and easy maintenance reduce training time and technical requirements for operators.
| Speed | 0-20m/min |
| Max Thickness | 300gsm |
| Working Width | 350mm |
| Fabric Requirements | non-woven/polyster fabric/knitted fabric/polyster fiber/sponge,etc. |
| Frequency | 18Khz |
| Voltage | 220V I phase |
| Power | 4Kw |
| Machine Size | 2540*(700+600)*1500mm |
| Machine Weight | 380kg |
Quilted Fabric
Mattress Protector
Quilt Set
Bedspread
Waterproof Mattress
Contact us now for a personalized consultation, sample testing, or a live demonstration.
FAQ
A: Our machine effectively processes synthetic materials including polyester, polypropylene, nylon, and various nonwoven fabrics. It works best with materials containing at least 60% synthetic fibers.
A: Ultrasonic quilting eliminates thread costs, increases production speed by up to 40%, creates waterproof seams, and produces cleaner aesthetic finishes with no thread appearance.
A: Minimal maintenance includes regular cleaning of the ultrasonic horns, periodic inspection of anvil surfaces, and standard lubrication of mechanical components as specified in the maintenance schedule.
A: Yes, depending on material thickness and composition, our machines can process multiple layers with combined thickness up to 300gsm while maintaining bond integrity.
A: Without the need for thread, Ultrasonic Quilting Technology creates a sleek and smooth finish, leaving no loose threads and good for families with pets or children; Very tough, and Machine Washable and Dryable, Gentle cycle, No bleach; Resistant fade, shrink, pilling and wrinkle
Our industrial ultrasonic quilting machines are trusted by leading manufacturers in:
Bedding & Mattress Production: Mattress protectors, quilt sets, bedspreads, waterproof covers
Furniture Upholstery: Durable and elegant quilted fabrics
Automotive Interiors: Consistent, high-strength bonds for seats and panels
Technical Textiles & Apparel: Performance garments, padded clothing, and more
Real-World Example
“After upgrading to GENMAX’s industrial ultrasonic quilting machine, our production speed increased by 30% and we eliminated thread costs entirely. The seamless finish and reliability have impressed both our team and our customers. GENMAX truly lives up to their promise of ‘ONE TIME COOPERATION, ALL LIFE PARTNER’—their technical support and training made the transition effortless.”
— Eric, Production Manager, *****ny Bedding Co.
Author Bio
Content reviewed by frank chen, Senior Application Engineer at GENMAX. With over 15 years of experience in textile machinery design and implementation, frank specializes in ultrasonic technology and process optimization for global manufacturers.
| Feature | Ultrasonic Quilting | Traditional Quilting |
| Speed | High-speed processing (up to 20m/min); ideal for mass production | Slower due to needle and thread mechanics; limited by stitching speed |
| Cost | Lower operational costs—no thread, fewer consumables, reduced labor | Ongoing costs for thread, needles, frequent maintenance, higher labor demands |
| Maintenance | Minimal; no needle or thread breakage, fewer moving parts, less downtime | Regular maintenance required for needles, threads, and moving parts; more frequent downtime |
| Seam Quality | Seamless, strong, and uniform bonds; no needle holes; waterproof and fray-resistant | Visible stitches; potential for thread breakage, fraying, and seam holes; less resistance to water and wear |
| Material Suitability | Best for synthetic and blended fabrics (≥60% synthetic) | Suitable for most fabrics, but performance varies by material |
| Design Flexibility | Digital pattern programming; easy to switch and store multiple designs | Pattern changes require manual adjustments or new templates |