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OVERVIEW
The FB5 Automatic Mattress Tape Edge Machine is a practical solution for efficient mattress edge finishing. This machine combines reliable functionality with straightforward operation to improve your mattress production process.
Stationary Sewing Position: Innovative design keeps the sewing head in a fixed position while mattresses move via conveyor belts, eliminating operator movement
Heavy-Duty 300U Chain Stitch: Premium sewing head delivers consistent, durable stitching for even the heaviest mattresses
PLC Program Control: Sophisticated touchscreen interface provides complete control over all operations
Automatic Flipping: Integrated system automatically turns mattresses for complete edge finishing without manual handling
Variable Speed Control: Adjustable sewing head speed allows customization for corners and straight edges
Comprehensive Size Range: Accommodates all standard sizes from crib to king with minimal adjustment
Productivity: Processes 12-18 mattresses per hour for outstanding production efficiency
Sewing Speed: Adjustable to match operator skill and material requirements
Head Lifting Range: Supports mattress thicknesses from 5cm to 48cm
Sewing Head Lift: Pneumatic system with precise height control
Motor: High-performance drive system for smooth operation
Support & Service
Comprehensive Warranty: Protecting your investment
Detailed Documentation: Complete installation manual and instructional videos
Superior After-Sale Service: Dedicated support for maintenance and technical assistance
Customization Options: Available to meet specific production needs
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PRODUCT FEATURES
Full Servo Control System
Advanced servo motor technology delivers exceptional precision and stability, optimizing stitch quality and operational efficiency while significantly reducing mechanical failure rates.
Imported Singer 300U Technology
American-made shuttleless Singer 300U sewing head produces professional-quality chain stitches with reduced noise levels and consistent performance across diverse mattress materials.
Intelligent Positioning System
Auxiliary push mechanism with automatic mattress alignment eliminates manual repositioning, effectively preventing mattress offset while reducing operator workload.
Premium Component Integration
World-class electrical system incorporates Taiwan Delta Electric components, OMRON PLC controllers, Shilin inverters, and Schneider circuit breakers for maximum reliability and production uptime.
360° Edge Processing
Comprehensive sewing system delivers precise stitches around the entire mattress perimeter, with automatic corner deceleration ensuring optimal stitch formation at critical transition points.
Automated Production Sequence
Conveyor belt system with intuitive rotation and flipping mechanisms handles the complete mattress taping process, allowing a single operator to manage the entire edge finishing operation without manual manipulation.
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VIDEO
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FAQ
Q: What is the production capacity of the FB5?
A: The FB5 can process 12-18 mattresses per hour, ensuring high productivity.
Q: What thickness of mattresses can the FB5 handle?
A: The heavy-duty head lifting and angle adjustment mechanisms support mattress thicknesses ranging from 5 cm to 48 cm.
Q: How is the FB5 controlled?
A: The FB5 uses a PLC program control system with a touchscreen human-machine interface that allows for precise adjustments and operation.
Q: How does the sewing head operate in the FB5?
A: Unlike traditional machines, the sewing head is fixed but can move up and down to adapt to different mattress heights. The angle of the head is also adjustable for optimal sewing positioning.
Q: How does the machine handle mattress corners?
A: The FB5 features a fully automated cornering system with auto slow-down functionality. When one side is finished, the machine automatically turns 90° to start taping the next side, with the corner taping completed during the turning process.
Q: How does the machine prevent mattress displacement during sewing?
A: The FB5 includes an electronic sensing propulsion system that prevents mattress displacement, ensuring more precise tape edge sewing.
Q: Can stitch length be adjusted?
A: Yes, the FB5 offers adjustable stitch length with precise coordination between the sewing head and conveyor speed for consistent stitching quality.
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SPECIFICATIONS
| Model | FB5 | Production Efficiency | 12-18Units/Hour |
| Mattress Thickness | 50-480mm | Head Lifting Range | 125-450mm |
| Table Size | 2000×3950×900mm | Overall Dimension | 4050×3000×1950mm |
| Power Supply | 3-Phase, 380V 50Hz | Total Power | 3KW |
| Air supply | 0.6-0.8Mpa | Total Weight | 1300kg |
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PACKAGING
