SPONGE MACHINE


Discover our Advanced Foam Recycling Equipment - RF02 Foam Rebonding Machine. Maximize efficiency and give new life to your production waste. The RF02 converts foam waste into valuable rebonded blocks through crushing, weighing, mixing, and steam-press processing.
SAF automatic batch foaming machine produces soft polyurethane foam (density 8-80kg/m³) with touch screen control system offering both automatic computer and manual operation modes. Users can store various production recipes for adjustment anytime, with remote internet control capabilities for scientific cost management. Ideal for medium-scale manufacturers across furniture, footwear, electronics, packaging, clothing, automotive and aviation industries, the system provides highly automated, flexible operation for optimized production efficiency.
The High-Speed PU Polyurethane Horizontal Sponge Cutting Machine is designed for precision and efficiency in foam processing. As an advanced Foam Circular Cutting Machine, it enables fast and accurate cutting of polyurethane foam blocks, making it ideal for manufacturers of mattresses, sofas, and packaging materials. With fully automated controls and customizable cutting parameters, this machine delivers consistent quality and maximizes productivity.
LQ Vertical Foam Cutting Machine precisely slices sponge blocks with advanced linear guide technology for accurate positioning. Features specialized noise-reducing knife wheel, electric sharpening system with vacuum, and optional safety baffles. Processes various materials including EVA and pearl cotton with less vibration at higher speeds, requiring only one operator. Ideal for mattress, upholstery and packaging applications.
PQ Horizontal Foam Cutting Machine features standard pressure roller and suction device for precise, stable foam cutting without deviation. Equipped with high-quality PLC, touch screen controls, and precision lifting screws with copper nuts to prevent wear. The system handles sponge blocks up to three meters with fully automatic digital control via Taiwan Delta inverter, Japanese rotary encoder, and French Schneider controls.
XQ Foam Peeling Machine converts cylindrical sponge blocks into infinitely long slices with PLC-controlled cutting thickness. Featuring automatic winding and customizable cutting sizes, this fully automatic system can produce sheets from 1-30mm thick at high speeds with its upgraded blade. The machine uses computer frequency conversion with digital controls for precise operation and can be integrated with RF series and ZK machines to form a complete production line. Ideal for producing foam sheets used in mattresses, carpets, and furniture, it offers easy, low-maintenance operation through state-of-the-art control panel technology.
ZK foam boring machine supports foam peeling operations by precisely punching center holes in round foam blocks up to 2000mm diameter × 2200mm height. This vertical boring model features a specialized positioning system, automatic control punching, and top-cutting function to enhance foam sheet quality. The horizontal boring design with removable spindle minimizes foam compression, creating smooth, even holes while making transfer to peeling machines more efficient. With its simple structure and compact footprint, the ZK requires minimal working space while being easy to operate, making it an essential component for foam manufacturers.
High precision, low sponge loss, breakpoint processing, automatic zero return, easy operation, less consumables, durable blades, no dust, self-developed high-precision electronic tracking system, fully synchronized motor (anti-broken knife), servo protection system, self-diagnostic device -High precise cutting. -Can continue the cutting after break. -High-precision monitoring system ensure the fully synchronization of motors, to avoid blade broken. -Servo protection system installed. -Dust-free. -Blade with a long servive life.
circular cutting,YCUT special foam cutting system,Saw tooth/ blade (German materials),Computer + multi-axis motion control card,6 KW Servo motor -Fast cutting speed. -Easy to operate. Automatic feeding, automatic detecting foam block and finding start point. -Automatic calibration of the knife angle. Few wear parts. -A Reduce manpower. -Can be upgraded to an automatic cutting line
High precision, low sponge loss, breakpoint processing, automatic zero return, easy operation, less consumables, durable blades, no dust, self-developed high-precision electronic tracking system, fully synchronized motor (anti-broken knife), servo protection system, self-diagnostic device -High precise cutting. -Can continue the cutting after break. -High-precision monitoring system ensure the fully synchronization of motors, to avoid blade broken -Servo protection system installed -Dust-free. -Blade with a long servive life.
High precision, low sponge loss, breakpoint processing, automatic zero return, easy operation, less consumables, durable blades, no dust, self-developed high-precision electronic tracking system, fully synchronized motor (anti-broken knife), servo protection system, self-diagnostic device -High precise cutting. -Can continue the cutting after break. -High-precision monitoring system ensure the fully synchronization of motors, to avoid blade broken. -Servo protection system installed. -Dust-free. -Blade with a long servive life.
High precision, low sponge loss, breakpoint processing, automatic zero return, easy operation, less consumables, durable blades, no dust, self-developed high-precision electronic tracking system, fully synchronized motor (anti-broken knife), servo protection system, self-diagnostic device -High precise cutting. -"High-precision monitoring system ensure the fully synchronization of motors, to avoid blade broken. Servo protection system installed. Dust-free.无尘 -Blade with a long service life
The machine adopts imported cutting tools,bearing etc.It's mainly used for crushing sponge scrap,cloth waste,thrum,waste broken into granular,4 line stationary cutter and 3 line rotary cutter,crushing ability,whether hard,soft,film,yarn material can quickly crushed,widely used for all kinds of large-scale plastic products,bulk materials and piper rugged high productivity
The machine is cutting sponge to camber,column,and pillow etc by adjust moulding.And use for furniture,sofa,living goods etc.Easy to operate,cutting precision.
Nanjing Genmax machinery company is a hi-tech enterprise which is specialized in manufacturing mattress machines. At present, the main products of our company are bonnell spring machine,pocket spring machine,quilting machine, tape edge machine and mattress packing machine, etc.
No.8 YuanHua Rd,Qixia District,Nanjing,Jiangsu,China
Tel: 0086-13382079932
Whatsapp:+86-13382079932
Email: genmax@gmaxmach.com
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