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OVERVIEW
The UCJ delivers exceptional fabric processing capabilities with advanced ultrasonic technology for cutting and bonding in a single operation. This sophisticated system combines precision engineering with intelligent control for manufacturers of mattresses, home textiles, and related products.
Digital Ultrasonic Generator: Superior precision, stability and intelligence compared to analog systems
Simultaneous Cutting and Bonding: Creates sealed edges with clear embossing patterns
High Working Speed: 1-3 meters per minute output depending on material thickness
PLC Control System: High-precision automation with touch screen interface
Superior Edge Quality: 100% burr-free cutting with ≤5mm edge-cutting error
Edge Protection: No damage to fabric edges during cutting
Material Compatibility: Processes synthetic fabrics with >50% polyester content
Servo Control: Accurate speed and position transmission
Advanced Cooling System: High-power radiator for extended operation
Non-Contact Sensing: Sophisticated material feeding mechanism
Linkage Compensation Technology: Synchronized welding and cutting operations
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PRODUCT FEATURES
High Production Output
Processes 1-3 meters per minute depending on material thickness, with high-power radiator ensuring continuous operation for extended production runs.
Perfect Edge Finishing
Seals edges while cutting with less than 5mm error, preventing fraying without creating smoke, burrs, or damage to fabric edges.
Smart Digital Control
User-friendly touchscreen with PLC precision control makes operation simple while delivering consistent results through servo motor accuracy.
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VIDEO
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FAQ
Q: What materials can be processed with this machine?
A: The machine is designed for ultrasonic quilting of polyester chemical fiber products with more than 50% polyester content. The higher the polyester content, the stronger the ultrasonic suture will be.
Q: What is the production output of the UCJ machine?
A: The output ranges from 1 meter to 3 meters per minute, depending on the thickness of the material being processed.
Q: What type of drive system does the UCJ machine employ?
A: The machine adopts a servo + stepper combination drive scheme, selecting the optimal solution for different mechanical actions to ensure precision.
Q: How does the machine prevent overheating during extended operation?
A: The machine features a high-power radiator that ensures it can work for extended periods without overheating.
Q: What type of ultrasonic generator does the machine use?
A: The machine uses a digital ultrasonic generator, which provides higher precision, stability, and intelligence compared to analog types. It can automatically, quickly, accurately, and continuously perform ultrasonic driving work.
Q: How does the machine's feeding mechanism work?
A: The machine's feeding mechanism uses a non-contact sensor for precise material handling.
Q: Can the pattern rollers be customized?
A: Yes, the pattern rollers can be customized with different patterns according to customer requirements.
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SPECIFICATIONS
| HUCJ | VUCJ |
| Effective Width | 2400mm/2800mm | Effective Width | 2400mm/2800mm |
| Cutting Thickness | 400gsm | Cutting Thickness | 400gsm |
| Capacity | 30 s/strip | Cutting Speed | 3000mm/min(depends on materials) |
| Power | 2KW | Power | 2.5KW |
| Voltage | 380V,3PHASE | Voltage | 220V,3PHASE |
| Machine Size(L*W*H) | 3000mm*3400mm*1700mm | achine Size(L*W*H) | 900mm*3400mm*1700mm |
| Machine Weight | 900kg | Machine Weight | 700kg |
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PACKAGING
