Ultrasonic Quilting Embossing Compound Machine(Nonwoven Fabrics/Polyester/Leather) with Multi Pattern Texture Roller for Beddings and Home Textiles Production
The UM4 Ultrasonic Quilting Embossing Machine uses ultrasonic principles for needle-free, wireless operation to bond chemical fiber fabrics, non-woven fabrics, and spray-bonded cotton layers. It features 19(can be customized) sets of ultrasonic sewing heads with maximum stitching width of 3200mm for versatile production requirements. The machine includes multi-layer feeding racks for continuous composite quilting and a high-power cooling system for long-time operation. Equipped with PLC automatic control, aluminum alloy rollers, and easy handle design for quick pattern changes, the UM4 serves apparel, mattress, home textiles, and automotive industries.
Ultrasonic Quilting Machine Complete Set
Feeder
Ultrasonic Embossing Machine
Winder
Customize Pattern Roller for Ultrasonic Quilting Machine
Needle-Free Bonding: Ultrasonic welding replaces traditional stitching
Working Speed: 20m/min production rate, 3-5 times faster than conventional quilting
Versatile Application Range: Ideal for bedspreads, garments, pillowcases, bed sheets, sofa covers, and sleeping bags
Customizable Pattern Rollers: Maximum 19cm diameter with variable thickness options
Non-Woven Manufacturing Capability: Processes spray-bonded cotton and gush glue cotton
Detailed Pattern Creation: Creates intricate quilting designs through embossing
High Efficiency Lamination: Bonds multiple layers without adhesives
Eco-Friendly Operation: Environmentally protective equipment for textile machinery
Applications of Ultrasonic Bonding Quilting Machine
Apparel Industry: Garment quilting and fabric bonding applications
Mattress Manufacturing: Multi-layer fabric composite processing
Home Textiles: Bedding, curtains, and upholstery quilting
Automotive Interiors: Seat covers and interior fabric bonding
Embossing Fabric
Mattress Protector
Quilt Set
Bedspread
Waterproof Mattress
Contact us now for a personalized consultation, sample testing, or a live demonstration.
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Ultrasonic Bonding Patterns
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MACHINE VIDEO
FAQ
Q: What is the working speed of the UM4?
A: The UM4 offers high production efficiency with working speeds of 50-1200 meters per hour, which is 3 to 5 times higher than traditional needle and thread quilting machines.
Q: How are different patterns created on the UM4?
A: Different patterns are created by changing the pattern rollers. The pattern of the rollers can be customized according to requirements.
Q: What is the maximum material thickness the UM4 can process?
A: The maximum thickness the machine can process is 60mm(1000gsm).
Q: How many ultrasonic horns does the machine have?
A: The UM4 is equipped with 19 ultrasonic horns.
Q: Can the roller depth be customized?
A: Yes, roller depth can be customized, allowing for processing into more specification patterns (optional).
Q: Is the UM4 suitable for all types of fabrics?
A: The UM4 is ideal for the bonding of various types of chemical fiber fabrics. It may not be suitable for all natural fabrics, as ultrasonic bonding works best with synthetic materials.
Q: How is the pattern density determined?
A: The pattern density is determined by the design of the customized rollers. More complex and dense patterns will result in lower production speeds.
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SPECIFICATIONS
| Working Speed | 50-1200m/h | Max Thickness | 60mm |
| Roller Width | 1850/2300/2600/2907/3060mm |
| Horn | 19 sets(depends on width) |
| Diameter of Roller | 130-190mm(Customized) |
| Roller Pattern | Can Be Customized | Roller Type | engraving 4-7mm |
| Working Frequency | 18khz | Weight | 2000KG |
| Motor Power | 9KW(instantaneous current 18kw) | Power | 380V,3P,50HZ |
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ROLLER
