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OVERVIEW
The UX4 Ultrasonic Quilting Machine represents the sixth generation of intelligent ultrasonic lamination technology, delivering high-efficiency textile processing without traditional needles. This advanced system uses ultrasonic technology to bond layers of synthetic fabrics, artificial leather, and non-woven materials for mattress, bedding, and home textile applications.
Needle-Free Bonding Technology: Ultrasonic welding replaces traditional stitching
Exceptional Working Speed: 50-1200m/h production rate, 3-5 times faster than conventional quilting
Versatile Application Range: Ideal for bedspreads, garments, pillowcases, bed sheets, sofa covers, and sleeping bags
Adjustable Stitch Width: From minimum value up to 3200mm for diverse quilting patterns
Customizable Pattern Rollers: Maximum 19cm diameter with variable thickness options
Built-In Slitting System: Includes 10 precision blades for clean edge cutting
Comprehensive Ultrasonic Protection System: Ensures operational safety
Non-Woven Manufacturing Capability: Processes spray-bonded cotton and gush glue cotton
Detailed Pattern Creation: Creates intricate quilting designs through embossing
Adjustable Border Width: Freely modifiable surrounding edges
High Efficiency Lamination: Bonds multiple layers without adhesives
Eco-Friendly Operation: Environmentally protective equipment for textile machinery
The UX4 Ultrasonic Quilting Machine excels in processing non-woven fabrics and synthetic materials for mattress, quilt, and bedding production. Its ultrasonic control box ensures precise energy delivery for consistent bonding quality across various material types.
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PRODUCT FEATURES
Super Fast Production
Works 3-5 times faster than regular quilting machines (50-1200m/h), with 19 sound bonding points creating consistent results across materials up to 3200mm wide.
Easy Pattern Changes
Swap pattern rollers (up to 19cm diameter) to quickly create different embossed designs for bedspreads, pillowcases and sofa covers without complicated setup.
Built-in Cutting System
Includes 10 precision blades that trim edges while quilting, eliminating the need for a separate cutting step and saving production time.
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VIDEO
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FAQ
Q: What is the working speed of the UX4?
A: The UX4 offers high production efficiency with working speeds of 50-1200 meters per hour, which is 3 to 5 times higher than traditional needle and thread quilting machines.
Q: How are different patterns created on the UX4?
A: Different patterns are created by changing the flower rollers. The pattern of the rollers can be customized according to requirements.
Q: What factors affect production capacity?
A: Production capacity is related to the density of the pattern - the denser the pattern, the lower the capacity. The regular model runs at approximately 1km/h.
Q: What is the maximum material thickness the UX4 can process?
A: The maximum thickness the machine can process is 60mm.
Q: How many ultrasonic horns does the machine have?
A: The UX4 is equipped with 19 ultrasonic horns.
Q: Does the machine include cutting capabilities?
A: Yes, the UX4 comes with a slitting device with precise kinetic energy for cutting 4 sides. The machine comes standard with 10 blades.
Q: Can the roller depth be customized?
A: Yes, roller depth can be customized, allowing for processing into more specification patterns (optional).
Q: Can the width of the surround be adjusted?
A: Yes, the width of the surround can be freely adjusted according to requirements.
Q: Is the UX4 suitable for all types of fabrics?
A: The UX4 is ideal for the bonding of various types of chemical fiber fabrics. It may not be suitable for all natural fabrics, as ultrasonic bonding works best with synthetic materials.
Q: How is the pattern density determined?
A: The pattern density is determined by the design of the customized rollers. More complex and dense patterns will result in lower production speeds.
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SPECIFICATIONS
| Working Speed | 50-1200m/h | Max Thickness | 60mm |
| Roller Width | 1850/2300/2600/2907/3060mm |
| Horn | 19 sets(depends on width) |
| Slitting Knife | 12 pieces(depends on width) |
| Diameter of Roller | 130-190mm(Customized) |
| Roller Pattern | Can Be Customized | Roller Type | engraving 4-7mm |
| Working Frequency | 20khz | Weight | 2800KG |
| Motor Power | 9KW(instantaneous current 18kw) | Power | 380V,3P,50HZ |
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ROLLER
