Ultrasonic Quilting Embossing Compound Machine(Nonwoven Fabrics/Polyester/Leather) with Multi Pattern Texture Roller for Beddings and Home Textiles Production
The UX4 Ultrasonic Quilting Embossing Machine uses ultrasonic principles for needle-free, wireless operation to bond chemical fiber fabrics, non-woven fabrics, and spray-bonded cotton layers. It features 19(can be customized) sets of ultrasonic sewing heads with maximum stitching width of 3200mm for versatile production requirements. The machine includes multi-layer feeding racks for continuous composite quilting and a high-power cooling system for long-time operation. Equipped with PLC automatic control, aluminum alloy rollers, and easy handle design for quick pattern changes, the UX4 serves apparel, mattress, home textiles, and automotive industries.
Needle-Free Bonding Technology: Ultrasonic welding replaces traditional stitching
Exceptional Working Speed: 20m/min production rate, 3-5 times faster than conventional quilting
Versatile Application Range: Ideal for bedspreads, garments, pillowcases, bed sheets, sofa covers, and sleeping bags
Customizable Pattern Rollers: Maximum 19cm diameter with variable thickness options
Built-In Slitting System: Includes 10 precision blades for clean edge cutting
Non-Woven Manufacturing Capability: Processes spray-bonded cotton and gush glue cotton
Detailed Pattern Creation: Creates intricate quilting designs through embossing
High Efficiency Lamination: Bonds multiple layers without adhesives
Eco-Friendly Operation: Environmentally protective equipment for textile machinery
Applications of Ultrasonic Bonding Quilting Machine
Apparel Industry: Garment quilting and fabric bonding applications
Mattress Manufacturing: Multi-layer fabric composite processing
Home Textiles: Bedding, curtains, and upholstery quilting
Automotive Interiors: Seat covers and interior fabric bonding
Embossing Fabric
Mattress Protector
Quilt Set
Bedspread
Waterproof Mattress
Contact us now for a personalized consultation, sample testing, or a live demonstration.
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PRODUCT FEATURES
Super Fast Production
Works 3-5 times faster than regular quilting machines (20m/min), with 19 ultrasonic sewing heads creating consistent results across materials up to 3200mm wide.
Easy Pattern Changes
Swap pattern rollers to quickly create different embossed designs for bedspreads, pillowcases and sofa covers without complicated setup.
Built-in Slitting System
Includes 10 precision blades that trim edges while quilting, eliminating the need for a separate cutting step and saving production time.
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FAQ
Q: What is the working speed of the UX4?
A: The UX4 offers high production efficiency with working speeds of 50-1200 meters per hour, which is 3 to 5 times higher than traditional needle and thread quilting machines.
Q: How are different patterns created on the UX4?
A: Different patterns are created by changing the pattern rollers. The pattern of the rollers can be customized according to requirements.
Q: What is the maximum material thickness the UX4 can process?
A: The maximum thickness the machine can process is 60mm(1000gsm).
Q: How many ultrasonic horns does the machine have?
A: The UX4 is equipped with 19 ultrasonic horns.
Q: Does the machine include cutting capabilities?
A: Yes, the UX4 comes with a slitting device with precise kinetic energy for cutting 4 sides. The machine comes standard with 10 blades.
Q: Can the roller depth be customized?
A: Yes, roller depth can be customized, allowing for processing into more specification patterns (optional).
Q: Is the UX4 suitable for all types of fabrics?
A: The UX4 is ideal for the bonding of various types of chemical fiber fabrics. It may not be suitable for all natural fabrics, as ultrasonic bonding works best with synthetic materials.
Q: How is the pattern density determined?
A: The pattern density is determined by the design of the customized rollers. More complex and dense patterns will result in lower production speeds.
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SPECIFICATIONS
| Working Speed | 50-1200m/h | Max Thickness | 60mm |
| Roller Width | 1850/2300/2600/2907/3060mm |
| Horn | 19 sets(depends on width) |
| Slitting Knife | 12 pieces(depends on width) |
| Diameter of Roller | 130-190mm(Customized) |
| Roller Pattern | Can Be Customized | Roller Type | engraving 4-7mm |
| Working Frequency | 18khz | Weight | 2000KG |
| Motor Power | 9KW(instantaneous current 18kw) | Power | 380V,3P,50HZ |
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ROLLER
