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OVERVIEW
The BZJ-15 High Speed Pocket Spring Machine is a sophisticated, high-performance solution for efficient spring mattress production.
Versatile Spring Production: Adapts to both cylindrical and barrel shape pocket springs with easy adjustment capabilities
Advanced Servo Control System: Ensures precise spring winding forming and coil shaping for consistent quality
Superior Heat Treatment: Ingenious steel wire preheat treatment at constant 300°C guarantees high-quality springs, prevents sagging, and optimizes wire usage
Intelligent Non-Woven Feeding System: Saves material and labor costs while ensuring smooth compression into the pocket
Ultrasonic Non-Woven Fabric Sealing Bag: Provides reliable sealing for durability and performance
Comprehensive Protective Devices: Multiple fault detecting devices effectively reduce wastage and ensure safety
Proven Design: Features pay-off swift and double-sided wear-resistant wire feeding wheel
Auto Lubrication: Extends service life of this superlastic spring machine
Self-Protecting: Comprehensive sensors monitor empty springs or springs not in place
Premium Components: Equipped with famous electrical brands like Delta and Schneider
Specifications:
Production Capacity: Up to 150 springs/minute with high-speed operation
Spring Wire Diameter: Handles 1.6-2.3mm wire with precision
Spring Height: Adjustable for 80-200mm applications
Fabric Width: Accommodates 500mm non-woven fabric
Digital Control: Integrated programmable logic controller ensures fully automated production
Perfect for manufacturers seeking a top-quality spring mattress making machine that combines rapid change-over, easy operation, and a short training period. The BZJ-15 works without compressed air dependency while maintaining optimal working temperature and frequency for consistent production quality.
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PRODUCT FEATURES
Advanced Heat Treatment Technology
Ingenious pre-coiling heat treatment system maintains constant 300°C wire temperature, significantly reducing spring height loss and preventing future sagging while optimizing wire consumption.
Precision Servo-Controlled Forming
User-friendly touchscreen interface with intuitive software enables rapid product changeovers, allowing quick adjustments to spring parameters for both cylindrical and barrel-shaped configurations with extensive working range.
Intelligent Fault Management
Sophisticated sensor array detects production irregularities including empty springs and improper positioning, automatically compensating or halting production as needed to minimize waste and maintain product quality.
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VIDEO
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FAQ
Q: What types of springs can the BZJ-15 produce?
A: The BZJ-15 can produce both cylindrical and barrel shape springs, offering versatility for different mattress designs and comfort requirements.
Q: Why is consistent heat treatment important for spring quality?
A: Consistent heat treatment at 300°C without temperature fluctuations is crucial because:
It minimizes height loss in springs
It prevents sagging of springs in the finished product
It ensures consistent performance of the springs
Q: What control system does the BZJ-15 use?
A: The BZJ-15 uses a servo control coiling head and features electrical components from famous brands including Delta and Schneider.
Q: How user-friendly is the BZJ-15?
A: The BZJ-15 features a touch screen panel with user-friendly software that allows for very fast product changes, including adjustments to spring height.
Q: How does the BZJ-15 help reduce wastage?
A: The machine includes multiple fault detecting devices that effectively reduce wastage, including:
Sensors for empty springs or springs not in place (which will wait for the next spring to supply the empty place)
Sensors for lack of pocket springs (which will stop the machine until pocket springs are available)
Q: How is machine longevity ensured in the BZJ-15?
A: The BZJ-15 features an auto lubrication system that extends service life of critical components.
Q: How is the welding of pocket materials accomplished?
A: The BZJ-15 uses ultrasonic welding technology to securely encase springs in non-woven fabric pockets.
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SPECIFICATIONS
| Model | BZJ-15 | Non-Woven Supply | 60-100g/m |
| Speed | 150 pcs/min | Non-Woven Width | 340-690mm |
| Pocket Spring Height | 100-250mm | Wire Dia | Ф55-80mm |
| Air | 0.02㎡ /min 0.8MPa | Weight | 3500kg |
| Size | 5550X1500X1950mm | Power | 380V,3P, 38kw |
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PACKAGING
