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OVERVIEW
The BZJ-10 Automatic Pocket Spring Machine is a high-performance, servo-driven solution for efficient pocket spring manufacturing with an impressive output of 100 springs per minute. Featuring advanced servo motor technology and comprehensive automation, the BZJ-10 delivers exceptional production capacity, versatile spring configuration options, and significant labor savings, making it an essential equipment investment for professional mattress manufacturers seeking premium pocket spring production capabilities.
Servo Motor: Precision servo drive eliminates the need for manual spring adjustments, ensuring consistent quality.
Comprehensive Process Integration: Combines spring forming, heat-treat shaping, compression, and ultrasonic non-woven bagging in one continuous operation.
Versatile Spring Compatibility: Accommodates both cylindrical and barrel-shaped springs for diverse mattress design requirements.
Intelligent Fault Detection: Multiple fault detection systems effectively minimize production losses and maintain quality standards.
Advanced Automation: Fully digitalized production process requires minimal operator supervision, allowing one operator to manage up to three machines simultaneously.
Enhanced Safety: Incorporates special protective devices for operator safety and equipment protection.
Computerized Control: Manages entire production from wire feeding through spring forming, sealing, and packaging for consistent quality.
Dual Ultrasonic Sealing: Features two ultrasonic seal machines for precise sealing of non-woven fabric pockets.
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PRODUCT FEATURES
Precision Digital Control
Advanced digital control shaping head produces perfectly formed springs at 100 pieces per minute, ensuring exceptional dimensional consistency for both cylindrical and barrel-shaped configurations.
Advanced Thermal Management
Sophisticated layer spring transportation system prevents heat damage to non-woven fabric, complemented by dual heat treatment process and high-powered cooling system that ensures precise spring shaping and optimal tempering.
Premium Component Integration
High-performance manufacturing system incorporates industry-leading components including Delta servo motors, Omron display screens, and Airtac pneumatic systems, delivering superior reliability and precision for demanding production environments.
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VIDEO
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FAQ
Q: What is the bearing capacity of the coil holder?
A: The coil holder has a bearing capacity of 1000kg.
Q: What type of motor does the BZJ-10 use?
A: The BZJ-10 uses Delta servo motors for precise control.
Q: What components are used in the pneumatic and control systems?
A: The machine uses Airtac pneumatic components and an Omron display screen for control.
Q: How does the fabric sealing system work?
A: The machine has two sets of ultrasonic seal machines to seal both sides and the back of non-woven fabrics, creating well-formed pocket springs.
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SPECIFICATIONS
| Model | BZJ-10 | Spring Waist Dia | Φ45-80mm |
| Spring Height | 80-210mm | Wire Diameter | Φ1.0-Φ2.2mm |
| Ultrasonic Deal Power | 2.5kw×2 | Heat Treatment Power | 15kw |
| Efficient Productivity | 100pcs/min | Power | 2.63kw |
| Measurement | 2800×1300×1800mm | Weight | 1500kgs |
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PACKAGING
