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CWJ Bonnell Spring Coil Assembly Machine

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CWJ Bonnell Spring Assembly Machine simultaneously assembles upper and lower springs while automatically tightening helical wire at both ends. Features computerized row counting and setting, automatic spring unit ejection after cycle completion, and dual assembly capability. This efficient system increases production speed while minimizing waste, making it internationally preferred for quality mattress manufacturing.
  • CWJ

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Product Description

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 OVERVIEW

The CWJ Bonnell Spring Coil Assembly Machine is a sophisticated and high-performance solution for efficient mattress core manufacturing. Engineered specifically for professional mattress production lines, this advanced system automates the complete assembly process of Bonnell spring units with exceptional precision and speed.

  • Simultaneous Dual Assembly: Assembles upper and lower springs concurrently, dramatically increasing production efficiency.

  • Automated Helical Wire Tightening: Automatically secures helical wire at both ends of the spring unit for superior structural integrity.

  • Intelligent Row Counting: Features automatic row counting system to ensure precise spring unit configuration.

  • Computerized Control System: Allows preset row specifications via user-friendly computer interface for maximum versatility.

  • Automated Cycle Completion: Finished spring units are automatically ejected when assembly cycle concludes, streamlining workflow.

  • Enhanced Production Speed: Significantly increases spring unit production rates while maintaining consistent quality standards.

  • Precision Engineering: Delivers meticulous spring carcass formation with minimal material waste.

  • User-Friendly Operation: Designed for straightforward operation with reduced need for manual intervention.

  • Cost-Effective Manufacturing: Optimizes production efficiency while minimizing waste and operational costs.

  • Versatile Application: Ideal for various mattress specifications and production volumes.

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 PRODUCT FEATURES

Flexible Size Adjustment-automatic spring units assembler

Flexible Size Adjustment

Interchangeable jaw system enables quick dimensional changes, allowing seamless transitions between different spring specifications without extended machine downtime.

Operator-Friendly Interface-automatic spring units assembler

Operator-Friendly Interface

Portable control panel with intuitive touchscreen operation provides convenient access to all machine functions, delivering clear visual feedback and immediate fault notifications.

Advanced Electronic Management-automatic spring units assembler

Advanced Electronic Management

PLC-based control architecture ensures precise operational timing and consistent production parameters, maximizing efficiency while maintaining exceptional product quality.

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 VIDEO

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 FAQ

Q: Can the CWJ machine handle different mattress sizes?

A: Yes, the machine can be used for producing both standard and custom mattress springs, offering versatility for different product lines.

Q: How is the row counting managed?

A: The machine features automatic row counting functionality, with the number of rows being preset via the computer interface.

Q: How is the CWJ machine controlled?

A: The machine features computerized control that allows operators to preset the number of rows, manage the assembly process, and automate the production cycle.

Q: Is the machine user-friendly?

A: Yes, the CWJ is designed with user-friendly operation in mind, featuring automatic cycle completion and finished spring unit ejection that reduces the need for manual intervention.

Q: What happens when the assembly cycle is complete?

A: When the production cycle concludes, the finished spring units are automatically pushed out of the machine, ready for the next stage of mattress production.

Q: How does the CWJ machine help increase production speed?

A: By automating multiple processes simultaneously and reducing manual intervention, the machine significantly raises the production speed of spring units.

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 SPECIFICATIONS

Model CWJ Assembling Speed 60-80 (sheets/8h)
Max Spring Unit width 2000mm Diameter of Helical Wire Φ1.2-1.5mm
Spring Wire Diameter Φ 1.9-2.3mm Spring end Diameter Φ 65-72mm/Φ 68-76mm/Φ 76-85mm
Spring Height 80-200mm Serial Network Motor Power 1.5KW
String Spring Wire Diameter Φ 1.4-1.6mm Productivity 2*1.5KW
Operating Range 7200*5000mm Productivity Day/80sheets
Dimension (L x W x H) 3150*1000*1900m Weight 1000KGS
Length of Jaws and Corresponding Diameter of Spring

68mm------65-70mm

72mm------71-75mm

80mm------76-85mm

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 PACKAGING

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Nanjing Genmax machinery company is a hi-tech enterprise which is specialized in manufacturing mattress machines. At present, the main products of our company are bonnell spring machine,pocket spring machine,quilting machine, tape edge machine and mattress packing machine, etc.
No.8 YuanHua Rd,Qixia District,Nanjing,Jiangsu,China
Tel: 0086-13382079932
Whatsapp:+86-13382079932
Email: genmax@gmaxmach.com
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