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OVERVIEW
The CWJ Bonnell Spring Coil Assembly Machine is a sophisticated and high-performance solution for efficient mattress core manufacturing. Engineered specifically for professional mattress production lines, this advanced system automates the complete assembly process of Bonnell spring units with exceptional precision and speed.
Simultaneous Dual Assembly: Assembles upper and lower springs concurrently, dramatically increasing production efficiency.
Automated Helical Wire Tightening: Automatically secures helical wire at both ends of the spring unit for superior structural integrity.
Intelligent Row Counting: Features automatic row counting system to ensure precise spring unit configuration.
Computerized Control System: Allows preset row specifications via user-friendly computer interface for maximum versatility.
Automated Cycle Completion: Finished spring units are automatically ejected when assembly cycle concludes, streamlining workflow.
Enhanced Production Speed: Significantly increases spring unit production rates while maintaining consistent quality standards.
Precision Engineering: Delivers meticulous spring carcass formation with minimal material waste.
User-Friendly Operation: Designed for straightforward operation with reduced need for manual intervention.
Cost-Effective Manufacturing: Optimizes production efficiency while minimizing waste and operational costs.
Versatile Application: Ideal for various mattress specifications and production volumes.
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PRODUCT FEATURES
Flexible Size Adjustment
Interchangeable jaw system enables quick dimensional changes, allowing seamless transitions between different spring specifications without extended machine downtime.
Operator-Friendly Interface
Portable control panel with intuitive touchscreen operation provides convenient access to all machine functions, delivering clear visual feedback and immediate fault notifications.
Advanced Electronic Management
PLC-based control architecture ensures precise operational timing and consistent production parameters, maximizing efficiency while maintaining exceptional product quality.
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VIDEO
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FAQ
Q: Can the CWJ machine handle different mattress sizes?
A: Yes, the machine can be used for producing both standard and custom mattress springs, offering versatility for different product lines.
Q: How is the row counting managed?
A: The machine features automatic row counting functionality, with the number of rows being preset via the computer interface.
Q: How is the CWJ machine controlled?
A: The machine features computerized control that allows operators to preset the number of rows, manage the assembly process, and automate the production cycle.
Q: Is the machine user-friendly?
A: Yes, the CWJ is designed with user-friendly operation in mind, featuring automatic cycle completion and finished spring unit ejection that reduces the need for manual intervention.
Q: What happens when the assembly cycle is complete?
A: When the production cycle concludes, the finished spring units are automatically pushed out of the machine, ready for the next stage of mattress production.
Q: How does the CWJ machine help increase production speed?
A: By automating multiple processes simultaneously and reducing manual intervention, the machine significantly raises the production speed of spring units.
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SPECIFICATIONS
| Model | CWJ | Assembling Speed | 60-80 （sheets/8h） |
| Max Spring Unit width | 2000mm | Diameter of Helical Wire | Φ1.2-1.5mm |
| Spring Wire Diameter | Φ 1.9-2.3mm | Spring end Diameter | Φ 65-72mm/Φ 68-76mm/Φ 76-85mm |
| Spring Height | 80-200mm | Serial Network Motor Power | 1.5KW |
| String Spring Wire Diameter | Φ 1.4-1.6mm | Productivity | 2*1.5KW |
| Operating Range | 7200*5000mm | Productivity | Day/80sheets |
| Dimension (L x W x H) | 3150*1000*1900m | Weight | 1000KGS |
| Length of Jaws and Corresponding Diameter of Spring | 68mm------65-70mm 72mm------71-75mm 80mm------76-85mm |
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PACKAGING
