F130 Automatic Spring Bed Core Production Line

|

 OVERVIEW

F130 Mattress Bonnell Spring Bed Core Production Line offers high-precision manufacturing with servo technology for consistent quality at 100 pairs/min. Features CNC adjustment of spring specs, <1cm alignment deviation, customizable waist diameter, and 1000kg wire capacity. Six manipulators work simultaneously with improved three-splint adjustment for maximum efficiency and minimal waste.

• Advanced Alignment System: Positive and negative string alignment in both Single-to-Single and Row-to-Row configurations, ensuring diagonal deviation less than 1cm.

• Servo Drive: Replaces conventional motors for precise control of spring spacing, knotting time, and speed, allowing convenient and quick adjustments.

• Customizable Production: Adaptable waist diameter changing device to produce springs with diverse specifications.

• High-Speed Operation: Digitally controlled winding speed up to 100 pairs per minute for maximum productivity.

• Heavy-Duty Capacity: Wire frame capable of loading steel wire weighing up to 1000kg.

• Multi-Coil Capability: Six manipulators working simultaneously for enhanced production efficiency.

• Enhanced Design: Features improved three-splint adjustment, spring stabilizing plate, and center master caliber fine-tuning mechanisms, reducing waste and increasing material utilization.

|

 PRODUCT FEATURES

Five-Axis Servo Control System

Upgraded from four-axis to five-axis linkage with dedicated servo motors controlling each movement, eliminating noise and oil leakage while enabling fully digital production with parameter adjustments via the human-machine interface.

Precision Moving Knife Mechanism

Engineered with the lever principle and progressive shearing that follows material fracture dynamics, reducing energy consumption while maintaining cutting quality through variable-speed servo-controlled operation.

Magnetic Spring Steering Mechanism

Innovative permanent magnet induction system enables stable 45° rotation across 8 stations, allowing for reliable spring flipping and on-demand extraction for quality checks.

Enhanced Knotting Precision

Features stabilizing plate to reduce waste, thicker plywood with extended guides for secure placement, and fine-tuning mechanisms for center master caliber adjustment without disassembly.

Superior Component Integration

Equipped with Xinjie PLC automation control, patented CNC five-axis linkage coiling head, magnetic steering mechanism, and comprehensive safety sensors for optimal production performance.

Increased Production Efficiency

Capable of producing springs at speeds up to 100 pairs per minute with diagonal deviation less than 1cm, while offering customizable waist diameters for diverse product manufacturing.

|

 VIDEO

|

 FAQ

Q: What are the key improvements in the F130 compared to the previous model?

A: The F130 features several improvements including:

Upgraded from four-axis to five-axis linkage

Full servo control system for all movements

Digital production capabilities

Elimination of noise problems

Elimination of oil leakage issues

Cleaner and tidier overall machine operation

Q: What control system does the F130 use?

A: The F130 uses a full servo control system, including for wire feeding, forming, lifting, cutting, and spring snapping/clasp spring operations.

Q: What is the accuracy of the diagonal line deviation?

A: The deviation of the diagonal line is less than 1cm.

Q: What improvements were made to the knotting machine?

A: The knotting machine includes:

A spring stabilizing plate to reduce waste springs caused by excessive swing

Increased thickness of the three plywood

Increased guide length for firmer spring placement

A fine-tuning mechanism for the center master caliber

Servo control system for accurate knotting time and speed control

Q: What safety features does the F130 include?

A: The F130 includes safety anti-pinch sensors to prevent accidents during operation.

Q: How easy is the F130 to maintain?

A: The F130 features open positioning of power and transmission mechanisms, making it easy to maintain and repair. The machinery overall is designed for simple maintenance.

Q: Can the F130 produce different types of springs?

A: Yes, the F130 allows for customized waist diameter and includes changing devices to produce springs with different diameters, offering product diversity.

Q: How are spring parameters controlled?

A: Spring parameters are flexibly controlled through digital adjustments on the human-machine interface, which greatly shortens spring adjustment time.

Q: What is the warranty period for your spring bed core production line?

A: Our machines come with a comprehensive 12-month warranty from installation date, which covers all manufacturing defects and is designed to ensure complete customer satisfaction.

Q: How do I ensure proper installation and operation of the machine?

A: We provide full installation services and comprehensive staff training as part of our package, ensuring your machine is correctly set up and operated at maximum efficiency.

Q: What is the lead time for delivery after placing an order?

A: Typical delivery timeframes range from 30-90 days, varying based on the specific model and customization requirements. Upon confirmation of your order, we'll provide you with a precise estimated delivery date.

Q: Do you provide after-sales support?

A: Yes, our extensive after-sales support includes technical assistance, regular maintenance services, and readily available spare parts to maximize your machine's operational lifespan.

Q: Can you provide references or testimonials from previous customers?

A: Absolutely! We're happy to share references and testimonials from our satisfied customer base to showcase the proven reliability and performance of our spring bed core production line.

|

 PACKAGING